Clean, dry, oil-free compressed air and gas is a basic requirement for many industries. A drop of oil can result in unwanted an entire automated process leading to malfunction. It can cause seals to swell in pneumatic valves and cylinders, which are slow in operation - or, at worst, completely seizure of moving parts.
3 things that come to contaminate your air system and ruin your product or procedure. 1) Solid particles from the airContaminants such as dust and rust, oxidized pipes. They are pneumatic equipment to malfunction causing instrument and control failures are caused and contaminate end products.
2) Condensed water droplets from the moisture coming in the air. Oxidize water pipes and pneumatic equipment, ruin colors and finished products.
3) liquid oil and vapors are introduced by compressor lubricants and hydrocarbon vapors present in ambient air.Oil-free compressed air is particularly important in food and pharmaceutical processes.
Compressed air filter effectively and efficiently remove solid particles, remnants of oil, water and other liquid mist from compressed air and gas that can ... Wear-pneumatic engine block valves and openings, which corrode piping systems, high maintenance, costly leaks result in abrupt halt have the equipment, lost product, time andMoney
To clean your air ...
Be used depending on the degree of purity required of the air filtration and different kinds of filters. Filters are used in combination with other "filtering devices used - like a water separator or air dryer to remove harmful impurities from your system.
Multi-filter - also known as "particulate" are used to remove solid particles.Oil and Oil Vapor Removal Filters - also called "coalescing filters" are used to remove oil and vapors.
A particulate filter is recommended after a desiccant type dryer to remove desiccant fines. A coalescing-type filter is designed to prevent a desiccant type dryer to the pollution of the desiccant is recommended. Additional filtration may also be necessary to meet requirements for certain uses. Compressed air filter after the compressor are usuallyfor the removal of pollutants such as particulates, condensate, and lubricant.
The following list describes the types of filtration device are available in the market today. The specifications are available from Champion Air Compressors Market as an example.
Entwässreen Installation: After an air compressor (or a stand-alone) cooler design: One-stage filtration system with two stainless steel throttle valve. Labyrinth-style air flow path fromliquid water is forced through abrupt changes of direction. * Performance: Handles bulk liquid inlet loads up to 30,000 ppm w / w and offers 10 micron solid particle separation. Efficient for the market as low as 5% of rated flow.
Separator / Filter Installation: After an air compressor (or a stand-alone) or cooler than a refrigeration dryer pre-filter design: Two-stage filtration system with the first phase of two stainless steel orifice tubes, remove the quantities of liquid and solidParticles to 10 microns. Second phase is detailed coalescing fiber media captures solid particulates to 3 microns. * Performance: Handles bulk liquid inlet loads up to 25,000 ppm w / w and offers solid particles 3 micron filtration.
General Purpose Filter Installation: 1 micron particulate filter for refrigeration dryer and a high efficiency oil removal filter. Design: Two-stage filtration system with a first phase consisting of several layers of fiber media, the front of the filterAir. Second phase has fused fiber enhanced coalescing media, oil aerosols and removes finer particles to 1 micron. Performance * Handles: Bulk liquid inlet loads up to 2,000 ppm w / w, provides 1 micron solid particle filter and oil removal to 1 ppm.
Dry particulate filter installation: dry, solid particulate filter for adsorption dryers Design: Two-stage filtration system with life-extending outside / in flow of air with the first stage ofalternating layers of fiber media and media screen capture large particles. Second stage included smaller particles. Not designed for any liquid loading. * Performance: Provides 1 micron solid particle filtration of desiccant dust.
High Efficiency Filters for removal of oil installation: filter desiccant and membrane dryers, refrigerated dryers and post-filter with a stand-alone oil removal at the point-of-use of compressed air. Design: Two-stage filtration system witha first phase consisting of several layers of fiber media, the air filter. The second phase has in-depth coalescing fiber media, the oil aerosols blends. Provides a foreign-coated, closed cell foam sleeve. * Performance: Handles bulk liquid water inflow loads up to 1,000 ppm w / w and offers 0.008 ppm oil aerosol removal and 0.01 micron solid particle separation.
Maximum efficiency filters for removing oil installation: filter desiccant and membrane dryers with a degreeC pre-filters, oil-free air applications. Design: Two-stage filtration system with a first stage of a closed-coated foam sleeve, which acts as a filter and flow disperser. The second phase merges incoming converging media, the fine fiber aerosols. Includes an outer coating, closed cell foam sleeve. * Performance: Handles bulk liquid water inflow loads up to 100 ppm w / w and 0.0008 ppm of oil aerosol removal and provides 0.01 micron solid particle separation.
Oil VaporFilter for the removal of Installation: after filter for high efficiency oil-free liquid oil removal filter for real applications. Design: Two-stage filtration system with a generously sized first stage of a stabilized bed of carbon particles, which remove the majority of the oil vapor. Second stage has multiple layers of fiber media with bonded micro fine carbon particles that remove the remaining oil vapors. Contains an exterior coating that prevents closed cell foam filter, the fiber migration. ** Performance:No fluid was present at the filter inlet. Provides 0.003 ppm w / w oil (as vapor) removal and 0.01 micron solid particle separation.
* Filtration efficiency were established in accordance with CAGI ADF400 standard and are up to 100 ° C (38 ° C), inlet temperature ** Filter efficiency was established in accordance with standard CAGI ADF500 and is at 100 ° C. (38 ° C) inlet temperature
Filtration only at the level of every compressed air application needsminimizes pressure drop and resultant energy consumption. Elements should also be replaced, as indicated by the pressure difference on pressure drop and minimize energy consumption, and should be reviewed at least annually. You can air treatment applications by the combination of dryers, filters and separators, and get the amount of clean air or gas, you will need.
Who sets standards for the quality of the industryFilters?
ISO 8573.1 was developed in 1992 by the ISO (International Organization for Standardization), specify desired compressed plant air quality around the world through "grades" for solid particles, moisture and oil. Quality classes provide engineers with an internationally recognized unit of measurement.
A typical pharmaceutical plant, for example, a compressed air specification ISO grades have 1.2.1. This isequivalent to 0.1 micron particle filter, -40 ° F (-40 ° C dew point) and 0.008 ppm (0.01 mg/m3) Oil filtration. No matter what language is spoken, and which unit is used, using ISO 8573.1 Air Quality Classes ensure that your plant compressed air quality, you will get listed.
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